Molycor System of Maintenance and Equipment Protection

Our 3 Step Molycor System

Step #1: Remove and neutralize chloride ions attached to your equipment. Chloride-ions makeup one of the largest costs in maintenance of metal surfaces and the most costly deterioration mechanism facing state highway agencies in the US. According to a study done at Rensselaer Polytechnic Institute, the price of Highway Salt is only 3.5% of the overall maintenance cost.
“Approximately 40% of current backlog of highway bridge repair and rehabilitation cost is directly attributed to chloride-ion induced corrosion of steel-reinforced concrete bridge components.” (SHRP-S-360)

CLION-X™ is a neutralizing wash designed to effectively remove chloride salt residue from salt spreaders, plows, truck bodies and frames. Chloride salt residue forms a strong and corrosive bond with painted and unpainted metals. It is extremely important to remove all traces of chloride salt residue from equipment to prevent rust, integrity failure and to prolong the life of your investment.

Use CLION-X™ to remove the chloride-ion. Extending the life-cycle of your equipment is the single most valuable maintenance action you take.

Include CLION-X™ in your truck wash program, and your bridge deck maintenance program.

CLION-X™ is available in 15, 30, 55 and 270 gallon poly drums and containers. Shipping is available via LTL and UPS.

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Step #2: Stop rust and corrosion from consuming the integrity of your asset. Rust is slowly annihilating your equipment, and must be removed or it will continue to eat away at the metal. Paint will not stop rust.
ARREST™ is a concentrated blend of inorganic acids, wetting agents, detergents and water softeners; specifically designed for the rapid removal of rust. ARREST™ adds a phosphatized surface on ferrous metals for protection against further rusting. The detergent action in ARREST™ helps to remove grease and oils accumulated on the metal surface. Phosphatizing creates a conductive surface for metals to be painted following rust removal. ARREST™ softens and dissolves rust from salt spreading equipment, machinery, sheet iron, bridges, pipes, concrete, metal parts, automobiles, truck bodies, mower blades, ferrous metal surfaces, and weld points on stainless steel spreaders.

1. Remove rust. Apply liberally to rusted areas, by soaking, brushing or spraying. Treatment time will vary depending upon the extent of rust. Usually the process may be completed within 30 minutes. Solution may remain on surface for longer periods if required. A second application may be necessary for extensive rust.Pressure wash or rinse well. 2. Dilute 8 to 1 and apply to cleaned area, spraying, brushing or soaking; as a phosphatizing rust preventative. Air dry. Do not rinse.

ARREST™ is available in 15, 30, 55 and 270 gallon poly drums and containers. Shipping is available via LTL and UPS.

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Step #3: Apply a protective barrier to your asset to shield against chloride contamination and rust.
MOLYCOR PLUS™ is formulated with a processed bituminous base and fortified with additives that help prevent wear, oxidation and corrosion. Oil soluble MOLYCOR PLUS™ contains drying agents and solvents that allow greater penetration into virtually all wire ropes, cables and chains.

MOLYCOR PLUS™ is ideal for coating the inside of spreader boxes. MOLYCOR PLUS is one of the only protective barriers that may be used on stainless steel spreaders. MOLYCOR PLUS™ is especially formulated for use on wire ropes, cables, chains and salt/sand spreaders. The unique formula of MOLYCOR PLUS adheres better than any other protective lubricant available today. MOLYCOR PLUS™ is also recommended for lubrication and protection of truck bodies, lube points and friction points. For spreader boxes, MOLYCOR PLUS™ is recommended as a protective barrier prior, during and after winter maintenance season.

MOLYCOR PLUS™ may be applied by brush, spray, pour, drip oilers or pressure applicator. No heating or dilution is required. No surface preparation is required, however pre-treating with CLION-X™ and ARREST™ is recommended. Allow 20-30 minutes for maximum protection and drying. Repeat as needed.

MOLYCOR PLUS™ is available in 15, 30, 55 and 270 gallon poly drums and containers. Shipping is available via LTL and UPS.

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LEARN MORE ABOUT THE SYSTEM

  • ARREST Rust Remover/Surface Prep, CPI
    Use ARREST™
    • For rust removal, apply liberally over all rusted areas. Solution may be applied by soaking, brushing or spraying onto surfaces. Treatment time will vary depending upon the extent of the rust to be removed. Usually the process may be completed within 30 minutes, but solution may remain on surface for longer periods if required. Sometimes it may be necessary to make a second application if rust is extensive. Do not rinse.
    • Dilute 8 to 1 and apply to area as a phosphatizing rust preventative treatment. Apply to the surface by spraying, brushing or soaking. Allow solution to air dry. Do not rinse.
    • Remove rust from ferrous surface.
    • Phosphatize metal surface.
    • Prepare for long term prevention.
  • CLION-X™ Salt and Chloride Wash, Road Solutions, Inc., CPI
    Use CLION-X™
    • Before putting up spreader equipment for summer.
    • Truck wash bays: Include CLION-X™ in your truck wash program.
    • Bridge deck wash: Include CLION-X™ in all maintenance programs for bridge decks.
    • Neutralize costly Chloride-Ion
    • Wash away salt
    • Naturally non corrosive
  • Molycor plus Undercoating/Rust Prevention, CPI
    MOLYCOR PLUS is a premium haps free polymer waterborne coating for the protection of metal frames and other underbody components on the underside of trailers, utility bodies, bus bodies, RV's and other vehicles. MOLYCOR PLUS can be applied to a variety of substrates (wood, foam, FRP, plastic) or direct to metal over pickled, galvanized and lightly rusted surfaces. Excellent spray ability, coverage and sag allows for a wide variety of tip sizes and spray equipment. MOLYCOR PLUS is a water based formula with quick dry capabilities to achieve early water and weather resistance making it suitable for a variety of production situations. Provides a tough, pliable rubberized coating for protection against abrasion and corrosion. Resists salt, alkalis and seals out moisture. Affords sound deadening and vibration dampening to metal, fiberglass and plastic surfaces at higher film builds. Dry coating is tack free and can be top coated.

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